Chevrolet Aveo 2002-2010 Factory Repair Manual. EWD

Download free manual for Chevrolet Aveo 1st generation. In the manual you will find step-by-step instructions for repair and maintenance, repair and diagram of 1.2L, 1.4L, 1.5L, 1.6L engines, Troubleshooting, error codes, wiring diagrams, Fuse Box. You can also find out about typical malfunctions of these cars.

Chevrolet Aveo 2002-2006 Service Repair Manual

• 1.2L ENGINE
• 1.4L DOHC ENGINE
• 1.4L SOHC ENGINE
• 1.5L ENGINE
• 1.6L ENGINE
• 1.6L TIMING BELT
• WIRING DIAGRAMS
• FUSES
• ENGINE ELECTRICAL
• ERROR CODES

Chevrolet Aveo 2002-2006 Service Repair Manual 515mb Download

Vistas del extremo del conector del módulo de control del motor Download

Chevrolet Aveo 2007 Diagramas Electricos Download

AVEO MANUAL DE UTILIZARE Download

Aveo LT 1.6 2008 System Wiring Diagram Download

Fuse Box Chevrolet Aveo Download

Automatic Transmission – Aisin 81-40LE
Dissembled views Download
Repair Instructions – Off Vehicle Download
Repair Instructions – On Vehicle Download
Specifications Download

Engine Mechanical – 1.2L
Dissembled views Download
Repair Instructions – Off Vehicle Download
Repair Instructions – On Vehicle Download
Specifications Download

Engine Mechanical – 1.4L (L95)
Repair Instructions – Off Vehicle Download
Repair Instructions – On Vehicle Download
Specifications Download

Engine Mechanical – 1.4L (LDT)
Component locator Download
Repair Instructions – Off Vehicle Download
Repair Instructions – On Vehicle Download
Specifications Download

Engine Mechanical – 1.5L
Repair Instructions – Off Vehicle Download
Repair Instructions – On Vehicle Download
Specifications Download

Engine Mechanical – 1.6L (LXT)
Repair Instructions – Off Vehicle Download
Repair Instructions – On Vehicle Download
Specifications Download

Engine Mechanical – 1.6L (LXV)
Component locator Download
Repair Instructions – Off Vehicle Download
Repair Instructions – On Vehicle Download
Specifications Download

Manual Transmission – D16
Component locator Download
Repair Instructions – Off Vehicle Download
Repair Instructions – On Vehicle Download
Specifications Download

Manual Transmission – Y4M
Component locator Download
Repair Instructions – On Vehicle Download
Specifications Download

ABS Download
Audible Warnings (Hatchback) Download
Audible Warnings (Notchback) Download
Charging System (with WHB) Download
Charging System (without WHB) Download
Cigar Lighter-Power Outlet Download
Cruise Control (Notchback) Download
Cruise Control Schematics (Hatchback) Download
Data Communication Schematics (North America) Download
Data Communication Schematics (without North America) Download

Door Lock-Indicator Download
Driver Information System Download
Engine Controls – 1.6L (LXT) Download
Engine Controls – 1.6L (LXV) Download
Engine Controls and Fuel – 1.4L (L95) Download
Engine cooling (1.2L) Download
Engine cooling 1.4L (LDT), 1.6L (LXV) Download
Engine cooling 1.5L, 1.4L (L95), 1.6L (LXT) Download
Fixed and moveable windows Download
Ground distribution Download

Harness routing Download
Horn Download
HVAC – automatic Download
Hvac – manual Download
Hydraulic Brake Download
Ignition Lock Download
Immobiliser(Hatchback) Download
Immobiliser(notHatchback) Download
Instrument cluster (with WHB) Download
Instrument cluster (without WHB) Download
Lighning Download
Manual Transmission Download
Outside Rearview Mirror Download
Power Distribution Download

Radio Download
Release Systems Download
Remote Function (Notchback) Download
Remote Function Schematics (Hatchback) Download
Seat Belt Schematics (Hatchback) Download
Seat Belt Schematics (Notchback) Download
Shift Lock Control (with WHB) Download
Shift Lock Control(without WHB) Download
SIR (North American (Hatchback) Download
SIR Download
Starting System (with WHB) Download
Starting System (without WHB) Download
Sunroof Schematics (Hatchback) Download

Sunroof Schematics (Notchback) Download
Theft Deterrent System Schematics (Hatchback) Download
Theft Deterrent System Schematics (Notchback) Download
Wiper Washer Schematics (Hatchback) Download
Wiper Washer Schematics (Notchback) Download

Antilock Brake System Download
Body repair Download
Bumper and facia Download
Cellular, Entertainment, and Navigation Download
Cigar Lighter Housing Download
Clutch Download
Cruise Control Download
Disc brakes Download
Drum Brakes Download

Engine Controls and Fuel – 1.2L Download
Engine Controls and Fuel – 1.4L (L95) Download
Engine Controls and Fuel – 1.4L (LDT) Download
Engine Controls and Fuel – 1.5L Download
Engine Controls and Fuel – 1.6L (LXT) Download
Engine Controls and Fuel – 1.6L (LXV) Download
Engine cooling Download
Engine Electrical Download
Engine Exhaust Download
Exterior trim Download
Fixed and Moveable Windows Download
Floor Coverings and Headlinings Download
Front Drive Axle Download
Front suspension Download
Heating, Ventilation, and Air Conditioning Download
Horns Download

HVAC – Automatic Download
HVAC – Manual Download
Hydraulic Brakes Download
Immobilizer Download
Instrument Panel and Console Trim Download
Interior Trim and Paneling Download
Lightning Download
Manual Steering Download
Mirrors Download
Park Brake Download
Power steering Download
Rear suspension Download

Remote functions Download
Seat Belts Download
Seats Download
Shift lock control Download
SIR Download
Steering Wheel and Column Download
Steering wheel Control Switch Download
Sunroof Download
Theft Deterrent Download
Vehicle Access Download
Wipers and Washers Download

Weaknesses and the most common breakdowns of the Chevrolet Aveo in the back of the T250

Stove. Often the damper does not close completely.

Front suspension. Knocking and noise due to wear of thrust bearings and stabilizer struts.

Rear brakes. The slave cylinder may leak and stick.

Front calipers. Noise and knocking when the discs and pads are worn.

Engines. Oil leakage from under the valve cover, cracks in the radiator pipes, a weak resource of sensors and an idle speed controller, when the timing belt breaks, a fatal meeting of valves and pistons is inevitable.

Gearboxes. Deterioration of the drive cable.

In the back of the Aveo T250 there are differences with the two hundredth. They are minor, but they are there. It is inconvenient to reach for the handle of an open door, there is nowhere to put the phone on the right. But these are the little things that you can put up with for such money.

On the market, the most popular motors are those that are cheaper from the start. For Aveo, this is a 1.4-liter gasoline aspirated F14D4, less common is a 1.6-liter F16D4 engine with 106 horsepower and a 1.5-liter 83-horsepower F15S3 engine. An automatic transmission is rare, more often a five-speed manual.

Chassis Chevrolet Aveo Т250

The classic MacPherson strut in front and the torsion beam in the back are the standard scheme for a state employee. Aveo often suffers from “talkative” suspension, especially the front.

Native thrust bearings run about 60 thousand km, after which they begin to creak and knock.

They are joined by front brake calipers as the pads and discs wear out, as well as stabilizer struts.

The steering rack can already tap on a run of about 50,000 km, but in itself it is quite reliable.

As a rule, knocking in the rack is caused by wear on the right sleeve of the toothed shaft. There are complaints about the hydraulic booster.

For example, even on fresh specimens, the power steering pump can make noise when warming up in cold weather, and after 60-70 thousand mileage, it is necessary to control the fluid level in the power steering reservoir more often.

The main problem of the rear suspension is the silent blocks of the beam (the resource is about 80 thousand), the anthers of the shock absorbers.

The upper part of the anther wears out, as a result of which knocking may occur. Silent blocks of the rear beam are suitable from Matiz, but since the weight category is still different, they do not last long.

The best option for replacement is 4th generation Golf silent blocks of a decent brand. Another problem with most Aveos is the rear brake cylinders.

They try to change them whenever possible with each replacement of the pads, otherwise there is a chance to catch a wedge of the pads.